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At the Nirvana Machine Shop on planet Perfection, every workpiece is clamped to a custom-built fixture mounted on a dedicated machine tool. Each workpiece is dimensionally identical to the one before and the one after. All the fixtures are totally automatic—instantly positioning, clamping, machining, inspecting, and releasing the part with the ultimate precision.

Modernizing the smaller shop with the latest digital tools available from enterprise resource planning (ERP) software developers

A dynamic safety concept has been implemented in the Industrie 4.0 demo production plant of the SmartFactoryKL consortium on the basis of an industrial, Ethernet-based communications protocol.

When it comes to using new materials, medical and dental device makers are ultra-conservative—because they need to clear devices through a thicket of federal regulators.

Conrad Leiva, vice president for product strategy and alliance at iBASEt and chair of the smart manufacturing working group at MESA International, speaks with Smart Manufacturing magazine Editor in Chief Brett Brune.

The road to manufacturing success today runs through the mountain of data that tools are generating in metalcutting applications, and most importantly communicating and reacting to in real time on the shop floor.

Unplanned downtime and production loss due to equipment failure is one of the leading losses for manufacturers. Most shops perform maintenance on a fixed schedule or on failure. This means a machine will be maintained regardless of how often it is used and unexpected breakdowns will stop production.

Mazak Corp. (Florence, KY) continues its steady advance toward the complete factory digitization of all its manufacturing operations with the recent transformation of its Oguchi, Japan, facility into yet another Mazak iSMART Factory.

Scanning metrology providers respond to varied needs; software improves to help engineers with scan data

For Dale Mickelson, Yasda product manager at Methods Machine Tools Inc. (Sudbury, MA) and author of several books on hard milling, tackling heat-resistant superalloys (HRSAs) requires the perfect combination of machine, workholding, tooling, tool paths and coolant.