Sizing Up Deburring Operations December 3, 2019 It’s a sad fact of practically all metal removal operations that, no matter how sharp the tool or free-machining the material, there are going to be burrs, hanging chads, ragged corners, and other edge quality issues that must be dealt with before calling the workpiece complete.
CBN Generating Grinding: An Economic Alternative January 30, 2020 The demand for high-quality gear teeth in areas such as electric mobility comes with great challenges. or example, in many applications generating grinding with corundum is a good solution, but this abrasive also has disadvantages in some applications. Grinding special geometrical modifications could, for example, have a negative effect.
New System Improves Fiber Laser Welding of Aerospace and Defense Assemblies October 30, 2019 Fiber laser welding is all about control of the process, according to Kurt Magedanz, laser process engineer at Ace Precision Machining Corp., Oconomowoc, Wis. With its new Laserdyne 430 systems, Ace Precision has made huge strides with weld quality while reducing operator intervention in the process.
Marshall Aerospace and Defence Turns to Stratasys to 3D Print Final Flight Parts June 11, 2019 Marshall Aerospace and Defence Group is now using 3D printing from Stratasys to manufacture flight-ready parts for several of its military, civil and business aircraft—while producing specific ground-running equipment at a lower cost than aluminum alternatives.
Grinding Advances Power Faster, More Efficient Round Solid-Carbide Toolmaking November 1, 2018 Hats off to tool manufacturers! They make some of the most geometrically complex products out of the toughest materials and with the tightest tolerances. And yet cutting tools represent only 3% of the total cost of the average metalworking process.
A Guide to Understanding Forces in Creepfeed Grinding February 20, 2019 Efficient creepfeed grinding can remove material quickly and produce a precision ground surface on challenging materials. However, since creepfeed grinding applications typically draw more power and have higher forces, there are important considerations to pay attention to during application setup.
Detroit Tigers: Reverse-Engineered World Series Trophy Honors ’68 Tigers January 2, 2019 Technology came to the aid of Detroit Tigers management when they hoped to recapture some of the magic of the 1968 Detroit Tigers’ World Series-winning season. The 50-year anniversary celebration, held September 7-9, 2018, included on-field festivities in which the 16 surviving members of the 1968 team were presented with replicas of the World Series’ trophy.
Advances in Machining Technology Enable Competitive Advantages for Brass November 2, 2018 As a result of recent testing under real production conditions, brass proved to machine at extremely high speeds on today’s advanced machine tools with little evidence of tool wear, producing high-quality surface finishes and excellent chip control, reported the Copper Development Association (McLean, VA).
Workhorse 7000 Series Aluminum in Search of Increased MRR January 3, 2019 It’s not too difficult to understand the importance of machining aluminum for aerospace applications. High volumes of aluminum are used, principally for structural components.
From Multispot Welding to Limiting Soot: Tips for Optimal Laser Joins September 28, 2018 In our May webinar titled “Lasers in Manufacturing: State of the Art in 2018,” we noted the emergence of some novel technologies to produce the “holy grail” of laser welding: spatter-free joins with no porosity and, when required, highly aesthetic outcomes.