Tooling to Match Composite Production April 1, 2009 It’s getting harder to imagine any market that isn’t benefiting from the latest developments in parts manufactured from advanced composites. “Advanced composites will arguably dominate consumer and production products, especially in the near future,” says Bert Erdel, industry consultant and executive technology advisor, Morris Group Inc. (Windsor, CT), “as they have begun to gain wide acceptance in solving energy-related issues.”
Lean Automation February 1, 2009 Lean manufacturing principles and automation systems can coexist, although many lean purists contend that lean goals conflict with using automation. Smart applications of automation, however, can result in deployment of systems that are both automated and lean, with flexible manufacturing systems that can be easily reconfigured as factory operations change.
Solutions for Difficult Machining January 1, 2009 The machining challenges for two of the most advanced concepts in cutting tool materials are pretty well known. Cubic boron nitride (CBN) tools of varying designs are being used to cut hardened ferrous metals with or without interrupted cuts, as well as welded and clad metals.
Sustaining a Lean Culture November 1, 2009 Earlier this year, at the 21st annual Shingo Prize conference awards ceremony, Autoliv Americas’ airbag module facility in Ogden, UT, was awarded The Shingo Prize for Operational Excellence. This was the second Shingo Prize won by the Autoliv Ogden Airbag Assembly (AOA) plant.
Cutting Tools for Composites April 1, 2009 Machining composites presents unique challenges compared to metals. Reinforcement fibers are abrasive, shortening tool life. The plastic matrix carries away little heat, unlike metal chips, and overheating can melt the matrix.
Advanced Materials in Automotive September 1, 2009 Advanced materials for automotive manufacturing are helping automakers build lighter, more fuel-efficient vehicles.
CAD/CAM Tools Ease Programming Complexity February 1, 2008 Advanced simulation, new toolpath techniques aid programming of highly complex machinery. CAD/CAM software developers continue to refine simulation capabilities and toolpath techniques that enable programming highly complex equipment including multiaxis and multitasking machine tools.
Standardized Work May 1, 2008 Taiichi Ohno is often quoted as declaring: “Without a standard, there can be no improvement.” The principles of lean do not work well when everyone is allowed to choose their own work method or work sequence in which to do a job: the outcome is unpredictable; flow and pull are impossible. This reduces throughput and the carefully crafted process develops unanticipated outcomes.
Online Manufacturing Training December 1, 2008 “We have made a major commitment to this technology, as an overall educational strategy,” Jones adds. “What makes us different than probably the other builders is that Mori Seiki University is a corporate university, rather than just a technical training center. In addition to technical skills, we also provide online and classroom courses in employee, sales and management skills."
In Grinding, Coolant Application Matters March 1, 2008 Grinding is a thermally dominated process. If done incorrectly, it can lead to surface damage to the work material, and unsatisfactory process economics due to inadequate removal rates and/or excessive wheel wear.
