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It’s not too difficult to understand the importance of machining aluminum for aerospace applications. High volumes of aluminum are used, principally for structural components.

As a result of recent testing under real production conditions, brass proved to machine at extremely high speeds on today’s advanced machine tools with little evidence of tool wear, producing high-quality surface finishes and excellent chip control, reported the Copper Development Association (McLean, VA).

Fiber laser welding is all about control of the process, according to Kurt Magedanz, laser process engineer at Ace Precision Machining Corp., Oconomowoc, Wis. With its new Laserdyne 430 systems, Ace Precision has made huge strides with weld quality while reducing operator intervention in the process.

Marshall Aerospace and Defence Group is now using 3D printing from Stratasys to manufacture flight-ready parts for several of its military, civil and business aircraft—while producing specific ground-running equipment at a lower cost than aluminum alternatives.

Materials will be subjected to moon dust, low pressure and rapid temperature swings.

Kosmo Machine Inc. provides precision machining, certified welding processes, painting and assembly operations at its facility in Richmond. To help meet its goals, CEO Mike Redden points to the company’s longstanding relationship with Mazak Corp.

Tight budgets are the norm for small companies in the laser-cutting industry, so finding ways to save money and accelerate ROI is critical.

All you need is a little compressed air to make manufacturing more efficient

Building the business case for sustainability efforts in manufacturing

Reflections from one-half of the team who brought us selective laser sintering (SLS)