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Customized Machine, Tools for Heavy-Duty Machining

The push to modernize technology-intensive sectors in Asia—such as automotive, aerospace and general engineering—is constantly stretching machine tool builders in the region to their limits. The demand is not just for standard machines.

Workholding Solutions to Reduce Costs, Increase Throughput

At the Nirvana Machine Shop on planet Perfection, every workpiece is clamped to a custom-built fixture mounted on a dedicated machine tool. Each workpiece is dimensionally identical to the one before and the one after. All the fixtures are totally automatic—instantly positioning, clamping, machining, inspecting, and releasing the part with the ultimate precision.

Big, Heavy, Awkward Parts Need Workholding, Too

If you’ve ever seen industrial wind turbine components on the back of a flatbed truck rolling down the highway, you have a good idea of what a large, heavy, difficult-to-handle workpiece is. For example, with a single blade on the GE 1.5 mW turbine being almost as long as a football field, the entire blade assembly weighs about the same as 36 small cars.

Micro Cutting Tool Options Expand as Applications Increase

Solid-carbide micro cutting tools about the diameter of human hair or smaller—some producing parts visible only under a microscope—are making a huge impact on manufacturing highly advanced electronics, automotive and aerospace fuel injection systems, and medical instruments and implants.

Optical Comparators Adapt and Grow

Beware predictions of the demise of any technology. If the early 1920s saw the dawn of the optical comparator, there has been much speculation about its sunset. That was especially true when vision systems started hitting their stride a few years ago. Many could see optical comparators were superfluous with the use of vision systems. Many thought the sunset of optical comparators was imminent. Many were wrong. Why?