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For today’s industrial cutting tool manufacturers there is a continuous and increasing demand for faster cycle times, better asset utilization, tighter tolerances and improved quality. Running a successful manufacturing facility takes more than acquiring the latest state- of-the-art equipment and the most advanced grinding technology.

Industry 4.0 is often referred to as smart manufacturing, where technology enables interconnectivity for machines and manufacturing software and systems. It also provides “Big Data,” increased visibility and remote access to manufacturing assets.

Celebrating its 80th year, Kennametal, the Latrobe, (PA), tooling manufacturer, says it has solved the age-long problem of tool stability when drilling in deep cavities, alongside tall shoulders, and past bulky fixtures. Reaching deep inside a workpiece to drill holes can be challenging.

K&G Manufacturing (Faribault, MN) has learned a thing or two about precision machining in the 80 years it has been in business. One lesson the company learned long ago is that balanced toolholders are a key to customer satisfaction and achieving the best possible machining results.

Haas Automation Inc. (Oxnard, CA) reported that its annual sales in 2017 exceeded 13,500 units for the first time in company history—an increase of nearly 30% over 2016. “It was an incredible year,” said Scott Gasich, vice president of sales & marketing."

Although toolholders are known to be critical components in the precision machining process, the unique details that differentiate a standard toolholder from one that is designed for more precise, high speed work can be subtle.

YG-1 has launched four new solid-carbide fiberglass routers for CNC or hand routers to handle machining processes for fiberglass and other high-performance fibers. The new routers are optimized in composition, cutting angles, flute strength and stability for longer life and lower cost per part, according to the company.

Hard turning has long been used for finishing when it comes to high-volume applications. Now, tooling suppliers have pushed cubic boron nitride (CBN) insert technology further, with geometric innovations that further increase the efficiency—and cost-effectiveness—of hard turning.

Defeating chatter, increasing speeds and feeds, defeating pullout, and reducing cycle times hold the keys to success.

The evolution of toolpath development has taken two routes, according to Ben Mund, senior market analyst for CNC Software Inc., Tolland, Conn.