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Advanced Technologies Supplement: Processes Reduce Composite Costs

Composites engineers are expanding their craft to build more complex, durable parts at higher production volumes. One way they are achieving this objective is by using infusion-molding processes based on Resin Transfer Molding (RTM) and Vacuum Assisted Resin Transfer Molding (VARTM).

Tooling and Workholding

Overall, there are two overriding customer needs: reducing cycle time and machine downtime. They want higher feed rates and depth of cut for greater metal removal.

Minimizing Tool Breakage Cost

When a tool breaks during a machining operation, the part being processed is often destroyed, and sometimes the machine is damaged. Aerospace parts are often complex shapes, manufactured from exotic materials that require prolonged machining cycle times. Therefore, a scrapped part is a significant loss in raw materials and value-added machining.

What’s the Connection?

A lot of attention is paid to the “business end” of CNC toolholders–the part that actually holds the tool.

Tooling and Workholding Systems

“We are developing solutions for power workholding such as hydraulic swing clamps and block clamps, because the real estate on a fixture is so valuable,” says Jason Betz, product specialist for Carr Lane Roemheld (St. Louis). “This pushes the use of smaller workholding components as much as possible because the more parts on the fixture the greater the productivity.”

Tooling & Workholding

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Reducing Complexity in Assembly Equipment

In this podcast, John Derry, senior application engineer at Promess, talks to SME Media contributing editor Michael Anderson about reducing complexity in assembly equipment. Derry discusses how assembly systems may become unnecessarily complex--and how that complexity can reduce quality and increase costs. Derry goes on to describe effective ways of addressing these issues and to reduce and even eliminate unnecessary complexity.

Using Advanced Cutting Tool Technology to Improve Productivity

Cutting tool technology continues to advance, and manufacturers can take advantage of a wide range of new cutting tool products. In this episode, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Tim Easton, National Sales Manager for NTK Cutting Tools.

3D Printing Company Adds Materials, Italian Firms

Desktop Metal Inc., the company founded in 2015 with no plan to produce a production-level printer, is now promoting 3D printing for high-volume serial production under its AM (additive manufacturing) 2.0 initiative.