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A recent effort by the Norton Advanced Applications Engineering Group demonstrates that for difficult-to-machine materials, grinding can be an economical alternative to other machining processes.

The additive manufacturing revolution is in full stride, flying in aircraft and giving manufacturers a robust tool for design and production

Until the middle of 2010, first-tier subcontract machinist, JJ Churchill, could produce turbine blades only if they had their fir-tree root-forms preground elsewhere, or if they were subsequently added by another subcontractor. No longer is this the case.

Micro components continue to shrink in size, demanding ever-greater precision and improved handling of parts with sub-micron-sized features. New approaches in micro machining technology include higher-precision systems from traditional micro machining developers, as well as techniques using additive manufacturing processes and semiconductor wafer-scale technology on the smallest of micro parts.

When you walk into the Redeye On Demand facility in Eden Prairie, MN, you enter into one version of the factory of the future. There you will see a bank of 100 high-end Fortus fused-deposition modeling (FDM) machines from Stratasys that provide the capacity to build real, functional parts with production-grade thermoplastics directly from CAD data.

This special Voices AMplified podcast features guest host John Barnes, CEO and founder of Barnes Global Advisors Group and Metal Powderworks, and current chair of SME’s AM Technical Leadership Committee, talking with Paul Gradl, Principal Engineer and leader in liquid rocket engine combustion at NASA, about his 18-year career in additive manufacturing (AM) and how far the industry has come.

This special Voices AMplified podcast features guest host John Barnes, CEO and founder of Barnes Global Advisors Group and Metal Powderworks. In addition, he is the vice-chair of SME’s AM Technical Leadership Committee. Barnes talks with Jon Meyer, CEO of APWorks, about their personal experiences in the growth and future of additive manufacturing.

EnvisionTEC CEO Al Siblani—whose firm is being purchased by Desktop Metal—discusses photopolymers’ move from prototyping to production. He gets into how he sees the sale will impact his company, as well as Desktop Metal and the 3D printing market in general. For the uninitiated, he also patiently explains how the 3d printing of polymers has progressed over the years. Last but not least, he details EnvisionTEC’s plans for growth—and asserts that the cost of 3D printing has reached a point where it is disrupting plastics.

Additive manufacturing, or 3D printing, has been a game changer in how products are designed, produced and manufactured. But 3D printed parts don’t just come out of the machine ready to use, sometimes intensive manual post-processing is required. Jeff Mize, CEO of PostProcess Technologies, sits down with Chris Mahar, Associate Editor, to discuss their automated post-processing technology and how fully digitalized additive manufacturing is further benefiting the industry.

John Deere’s Eric Johnson discusses the company’s additive manufacturing journey—with an eye toward helping small and medium businesses get going in AM. Learn about the early days of getting one of the first AM parts, as well as unrealistic expectations of the technology and how John Deere is creating value with the technology today. Finally, Johnson provides tips on unlocking the value of AM for your business in five key applications.