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Metal Parts Follow Tough Plastics Act

When you walk into the Redeye On Demand facility in Eden Prairie, MN, you enter into one version of the factory of the future. There you will see a bank of 100 high-end Fortus fused-deposition modeling (FDM) machines from Stratasys that provide the capacity to build real, functional parts with production-grade thermoplastics directly from CAD data.

Tooling to Match Composite Production

It’s getting harder to imagine any market that isn’t benefiting from the latest developments in parts manufactured from advanced composites. “Advanced composites will arguably dominate consumer and production products, especially in the near future,” says Bert Erdel, industry consultant and executive technology advisor, Morris Group Inc. (Windsor, CT), “as they have begun to gain wide acceptance in solving energy-related issues.”

Solutions for Difficult Machining

The machining challenges for two of the most advanced concepts in cutting tool materials are pretty well known. Cubic boron nitride (CBN) tools of varying designs are being used to cut hardened ferrous metals with or without interrupted cuts, as well as welded and clad metals.

Cutting Tools for Composites

Machining composites presents unique challenges compared to metals. Reinforcement fibers are abrasive, shortening tool life. The plastic matrix carries away little heat, unlike metal chips, and overheating can melt the matrix.

Advanced Technologies Supplement: Processes Reduce Composite Costs

Composites engineers are expanding their craft to build more complex, durable parts at higher production volumes. One way they are achieving this objective is by using infusion-molding processes based on Resin Transfer Molding (RTM) and Vacuum Assisted Resin Transfer Molding (VARTM).

Voices AMplified: Perspectives on the Potential of Additive Manufacturing

This special Voices AMplified podcast features guest host John Barnes, CEO and founder of Barnes Global Advisors Group and Metal Powderworks, and current chair of SME’s AM Technical Leadership Committee, talking with Paul Gradl, Principal Engineer and leader in liquid rocket engine combustion at NASA, about his 18-year career in additive manufacturing (AM) and how far the industry has come.

Voices AMplified: The Personal Experience of Additive Manufacturing

This special Voices AMplified podcast features guest host John Barnes, CEO and founder of Barnes Global Advisors Group and Metal Powderworks. In addition, he is the vice-chair of SME’s AM Technical Leadership Committee. Barnes talks with Jon Meyer, CEO of APWorks, about their personal experiences in the growth and future of additive manufacturing.

EnvisionTEC CEO: 3D Printing Is About to Disrupt Plastics

EnvisionTEC CEO Al Siblani—whose firm is being purchased by Desktop Metal—discusses photopolymers’ move from prototyping to production. He gets into how he sees the sale will impact his company, as well as Desktop Metal and the 3D printing market in general. For the uninitiated, he also patiently explains how the 3d printing of polymers has progressed over the years. Last but not least, he details EnvisionTEC’s plans for growth—and asserts that the cost of 3D printing has reached a point where it is disrupting plastics.

Eliminating the Post-Processing Headache

Additive manufacturing, or 3D printing, has been a game changer in how products are designed, produced and manufactured. But 3D printed parts don’t just come out of the machine ready to use, sometimes intensive manual post-processing is required. Jeff Mize, CEO of PostProcess Technologies, sits down with Chris Mahar, Associate Editor, to discuss their automated post-processing technology and how fully digitalized additive manufacturing is further benefiting the industry.