Liquid Nitrogen an Alternative to Traditional Coolants May 30, 2018 Cryogenics offer an alternative to traditional liquid coolants when conventional cooling methods can’t or don’t do the job well enough.
More Shops Take the ‘Through-Way’ for Coolant Applications May 30, 2018 If John Winter of toolmaker Sandvik Coromant (Fair Lawn, NJ) were to start his own machine shop, all of his machines would be equipped for through-spindle coolant (TSC).
Optical Metrology in Three Dimensions May 29, 2018 Basic trends in modern manufacturing are driving growth in 3D optical metrology. “One is the highly complex and high-tech material that manufacturers are using today. For example, in the aerospace turbine blade market, they simply cannot touch the part like they used to—the surface finish of the material is too readily affected by any kind of contact metrology."
Automating Verticals: The Time is Right for Every Type of Shop May 29, 2018 Whether we’re talking about linear pallet systems, simple pallet changers, or robots, it’s clear there is a huge opportunity to automate US machining operations. While horizontal machines are automated more often than verticals, vertical machining centers are more prevalent than horizontals so the greatest untapped potential is in automating verticals.
Maserati Wears Smart Tools for Auto Production Today and for the Future May 31, 2018 Smart wearable tools are setting the tone with Industry4.0 for Italy’s auto factories of the future in today’s Maserati plants. Developing and using technology within today’s Smart Factories is providing a level of intra-connectivity that is changing the very framework of modern manufacturing.
Compressing the Moldmaking Design and Production Process May 2, 2018 Moldmakers are under constant pressure to speed up the moldmaking process, improving their processes and product quality while boosting productivity.
Better Together: Machinists and Programmers April 27, 2018 Spend enough time on shop floors and you’ll learn about the two different groups of skilled workers that reside there. On one side are the old-school machinists—skilled craftspeople who use their hands, eyes and ears to guide machine tools. On the other side are the programmers and engineers.
Replaceable Tip Drills Offer Versatile Design Improvements April 24, 2018 Since their introduction about 20 years ago, replaceable-tip drills have become increasingly accurate and cost-effective alternatives to solid carbide units.
Workholding Solutions to Reduce Costs, Increase Throughput April 24, 2018 At the Nirvana Machine Shop on planet Perfection, every workpiece is clamped to a custom-built fixture mounted on a dedicated machine tool. Each workpiece is dimensionally identical to the one before and the one after. All the fixtures are totally automatic—instantly positioning, clamping, machining, inspecting, and releasing the part with the ultimate precision.
Big, Heavy, Awkward Parts Need Workholding, Too April 23, 2018 If you’ve ever seen industrial wind turbine components on the back of a flatbed truck rolling down the highway, you have a good idea of what a large, heavy, difficult-to-handle workpiece is. For example, with a single blade on the GE 1.5 mW turbine being almost as long as a football field, the entire blade assembly weighs about the same as 36 small cars.