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Rod Zimmerman of cutting tool manufacturer Iscar Metals lives in a pleasant green zone in a Fort Worth suburb. Yet within a half mile of his home, an oil company has sunk a vertical hole 7,500′ (2,286 m) deep, from which it has splayed nine lateral lines, each going about half a mile.

With the number of offline and in-process toolsetting options on the rise, developing a way to efficiently utilize this technology can be confusing. Which presetter should we buy? What about the software that’s so often part of these systems—do we really need it?

Drilling advancements have spurred the evolution of oil and gas operations from simplistic single-well pad fields to more complex multi-well pads. Today, many producers are using fracking and lateral drilling techniques to place 10 or more wells on one pad.

With larger turbine components, compared to automotive and aerospace, plus assembly challenges, new machining technologies are gaining popularity. The conventional milling and broaching techniques in turbine blade machining, with the high tooling costs and abrasive flow issues, are fast fading, as modern assembly methods continue to drive machining tolerances to new heights

There are two ways to tackle the skilled labor shortage: automate wherever possible or encourage a new generation to consider the manufacturing industry. Bowden Manufacturing of Ohio does both, with the help of industry partners such as Absolute Machine Tools.

A few not-so-tall tales of how machine shops gain a competitive edge through automation

Smaller, more versatile vehicles and robots help address the labor shortage

Manufacturers require a deep understanding of operations to make quick, data-driven decisions and keep production running in the face of unpredictable challenges.

It’s the first two in a series of AI offerings that the company has in the works.

To climb the Mastercam learning curve, Ariel Corp. worked with CNC Software to craft a training course for its workforce.