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Cutting tool maker Shape-Master Tool Co. (Kirkland, IL) needed to expand its tool grinding capability beyond that of its conventional machines or run the risk of losing work to the competition.

In what shouldn’t be too much of a surprise, challenges for advanced grinding technology from high tech industries range from handling the most difficult-to-machine materials for aerospace jet engine turbines to series production on automotive drive train lines.

Burrs, sharp edges, and rough surfaces plague even the most precise metal-cutting or forming process. Deburring and finishing can often be treated as the step-child of a manufacturing process, but its importance is growing as tolerances get tighter and precision devices become the norm.

Efficient creepfeed grinding can remove material quickly and produce a precision ground surface on challenging materials. However, since creepfeed grinding applications typically draw more power and have higher forces, there are important considerations to pay attention to during application setup.

Hats off to tool manufacturers! They make some of the most geometrically complex products out of the toughest materials and with the tightest tolerances. And yet cutting tools represent only 3% of the total cost of the average metalworking process.

High productivity, speed and long abrasives life are key for grinding applications in all types of materials.

Dive into the future of ceramic grinding with advanced rotary grinders. These automated marvels are changing the game, offering precision, efficiency, and ease of use, even for less experienced operators. Say goodbye to the challenges of grinding ceramics and hello to a more productive and accessible world.

By improving efficiency, reducing labor costs, and enhancing product quality, vacuum tables offer aerospace manufacturers a competitive edge in the production of composite parts and adhesive-bonded structures.

Jared Leick, machining center product group manager of Mazak Corp. discusses how horizontal machining and automation revolutionized production at Aerotech inc., enhancing precision and productivity in high-mix/low-volume manufacturing.

Revolutionizing aerospace manufacturing: a discussion of ultrasonic knife cutting and innovative cam software for precise machining of advanced materials.