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It’s getting harder to imagine any market that isn’t benefiting from the latest developments in parts manufactured from advanced composites. “Advanced composites will arguably dominate consumer and production products, especially in the near future,” says Bert Erdel, industry consultant and executive technology advisor, Morris Group Inc. (Windsor, CT), “as they have begun to gain wide acceptance in solving energy-related issues.”

The machining challenges for two of the most advanced concepts in cutting tool materials are pretty well known. Cubic boron nitride (CBN) tools of varying designs are being used to cut hardened ferrous metals with or without interrupted cuts, as well as welded and clad metals.

Machining composites presents unique challenges compared to metals. Reinforcement fibers are abrasive, shortening tool life. The plastic matrix carries away little heat, unlike metal chips, and overheating can melt the matrix.

Advanced materials for automotive manufacturing are helping automakers build lighter, more fuel-efficient vehicles.

Composites engineers are expanding their craft to build more complex, durable parts at higher production volumes. One way they are achieving this objective is by using infusion-molding processes based on Resin Transfer Molding (RTM) and Vacuum Assisted Resin Transfer Molding (VARTM).

Turning to software over paper reports does more than just save trees. Chris Mahar, Associate Editor of Manufacturing Engineering, talks with David McPhail, President and CEO of Memex Inc., about how manufacturers can utilize technology to improve efficiency, reduce downtime and boost productivity and profits across their business.

Hexagon's Manufacturing Intelligence division has chosen nine innovative startups for its Third Sixth Sense Cohort, emphasizing sustainability and digital integration. These startups offer solutions for critical manufacturing challenges, including product sustainability and design automation. Through the Sixth Sense program, they gain access to Hexagon's resources, accelerating their path to success and contributing to a sustainable future for the industry.

Discover how additive manufacturing (AM) is revolutionizing the defense supply chain. Learn how 3D printing is saving costs, enhancing military readiness, and ensuring rapid parts replacement. From the battlefield to maintenance depots, AM is reshaping military logistics and boosting supply chain security.

Annie Wang, President of Senvol, has been elected to SME's Additive Manufacturing (AM) Technical Community Leadership Committee (TCLC).

Using a digital process such as computer-aided manufacturing (CAM) software can streamline the workflow between the additive and subtractive processes and reduce the chance of error,