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When it comes to being successful, manufacturers today have more tools than ever to succeed. Chris Mahar, Associate Editor of Manufacturing Engineering, talks with Jeff Lage, President, Advanced Manufacturing Technologies at Ellison Technologies, about how Industry 4.0 is helping manufacturers improve operations through data collection and insights. Providing tips on how businesses can get the most capacity out of their machines, remove waste and enable their machines do more.

Today, an iPhone has more than 100,000 times the processing power of the computer that took Neil Armstrong to the moon in Apollo 11 – and the size and capabilities of today’s computer boards are making an even more monumental change in how we manufacture. All this technology gives manufacturers the capability to operate, as stated in The Six Million Dollar Man, “better, stronger, faster.” Christoph Berlin, Partner Program Manager at Microsoft sat down with Associate Editor Chris Mahar to talk about smart manufacturing and Microsoft’s Industrial Internet of Things (IIoT) vision.

As manufacturers continue to see demand for tighter tolerances and less waste, new solutions are needed to solve challenges. Dave O’Neil, Vice President of SME Media, sits down with Patrick Cratty, Assistant Product Manager and Richard Bevers, Southern District Manager for BIG Kaiser Precision Tooling, to talk about new technology and products. Hitting upon how digital technology and advanced workholding designs are improving machining and eliminating persistent manufacturing issues.

Every manufacturer aims for faster, better parts. While chip making time is often the focus when it comes to time savings, Chris Mahar, Associate Editor of Manufacturing Engineering, talks with Steven Baier, Vice President of Sales for Haimer USA, about time savings that go beyond cutting time.

Thread milling, a fundamental metalworking process to create threads, is often the operation of choice when working with difficult-to-machine materials, such as titanium, tool steels, stainless steels, hardened steels and other superalloys.

Sunnen Products Company has acquired BTA Heller Incorporated, a US-based manufacturer of deep hole tooling and systems for primary hole generation. This move aims to expand Sunnen’s honing expertise to include tooling for initial hole creation and other complementary bore sizing and finishing processes.

ECi services a multitude of industries, but we presently have four products that service manufacturing and what FABTECH attendees would be focused on: these include Macola, Max, JobBoss, and M1, which is the product I represent.

At Flexco Inc. (Downers Grove, IL), finding a solution to speed up slot-milling with Chip-Surfer replaceable tip solid-carbide cutting tool from Ingersoll Cutting Tools (Rockford, IL) has led to benefits in a host of other operations as well. Flexco, a manufacturer of belt conveyor components, estimates that retooling with Chip-Surfer replaceable solid-carbide tip cutting tools has saved about $200,000 a year overall on slotting operations and the company expects to save as much again on mill-turn operations.

The devices quickly become less costly, sophisticated and independent, gaining wider influence.

While cameras and motion control have worked in tandem for at least 15 years, their integration has improved because networks have gotten faster, more reliable, and more deterministic (i.e., nothing will interfere with a function that’s a priority).