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Efficient manufacturing calls for coordinated systems of shop personnel, equipment and software. These systems increasingly include robotic technology, as manufacturers recognize the reliability, repeatability and flexibility that robots provide. According to the International Federation of Robotics, the number of industrial robots in use worldwide will increase to around 2.6 million by 2019, about one million more than in 2015. Approximately 70% of industrial robots are used in the automotive, electrical/electronics and metal and machinery industries.

Manufacturing academics were honored for their service, contributions and outstanding manufacturing research during the annual North American Manufacturing Research Conference (NAMRC), held by the North American Manufacturing Research Institution of SME (NAMRI/SME).

The prime contractor for supplying automation tools to the Airbus plant in Broughton, UK, which is assembling the wings of what will be the world’s largest commercial aircraft–the A380–is Electroimpact Inc. (Mukilteo, WA).

Cutting tool developments are a key driving force in manufacturing productivity, accuracy, and quality. At Sandvik Coromant (Fairlawn, NJ) one of the main trends influencing cutting tool design is developing cutting tools for small-part manufacturing, particularly the medical industry, which is seeing a phenomenal growth of 10 – 20% annually.

M. Eugene Merchant began his career in 1936 at the Cincinnati Milling Machine Co. (later Cincinnati Milacron), where he went to work analyzing the nature of friction between the cutting tool and the chip. The young engineer eventually developed a mathematical model of the metalcutting process that is still taught and used today.

Keeping products clean is becoming a more significant part of manufacturing as standards for cleanliness, deburring, and finish grow more stringent.

One of the most cost-effective ways to obtain the benefits of automation is by adding a bar feeder to a CNC lathe or other bar machine. Costing anywhere from about $10,000 to $40,000 depending on configuration, the devices can add hours of untended operating time for part volumes of a few hundred to tens of thousands.

Unlike other forms of automation and what we now think of as ‘traditional’ robots, cobots are much safer for humans to interact with them. They can work side by side with humans. But this leads to new ways of thinking about automation. And there are misconceptions that persist around cobots.

Jeff Huerta, Senior VP for Sales at Vecna Robotics, speaks on how successful companies are advancing their operations with fully autonomous material handling equipment, and how some facilities are achieving very quick ROI. He also describes the differences between an AMR and an AGV, and addresses the topic of safety. Lastly, he prescribes ways to get started with this equipment, including what upfront costs companies should be prepared for.

Today’s machine tools create an enormous amount of data. One way of using this information is to implement automated feedback processes that improve machining operations. In this episode, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Scott Mahrle, director of business development for Q-DAS and Hexagon Integrated Solutions, and Frank Krazer, system engineer for Hexagon Manufacturing Intelligence, about what automated machine tool feedback is and how it impacts the manufacturing process; how automated machine tool feedback can increase the efficiency of both people and equipment; how it can produce costs savings; and how manufacturers can build workers’ confidence in this process.