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Lean Efforts Capture the Shingo

A subsidiary of HNI Corp. (Mustacine, IA), the second-largest manufacturer of office furniture in North America, Hearth & Home Technologies (HHT; Mt. Pleasant, IA) manufactures sheetmetal fireplaces (both wood and gas-burning), vent pipe, and fireplace accessories. The company has four manufacturing facilities.

Automation in Lean Manufacturing

Common misperceptions about lean manufacturing and automation systems lead many manufacturing managers to dismiss the use of automation in a lean setting.

Tooling and Workholding

Overall, there are two overriding customer needs: reducing cycle time and machine downtime. They want higher feed rates and depth of cut for greater metal removal.

Minimizing Tool Breakage Cost

When a tool breaks during a machining operation, the part being processed is often destroyed, and sometimes the machine is damaged. Aerospace parts are often complex shapes, manufactured from exotic materials that require prolonged machining cycle times. Therefore, a scrapped part is a significant loss in raw materials and value-added machining.

Lean at NUMMI

To remain competitive in the fiercely contested North American automotive industry, the New United Motor Manufacturing Inc. (NUMMI, Fremont, CA) assembly plant, a joint venture between Toyota Motor Corp. (Aichi Prefecture, Japan) and General Motors Corp. (Detroit), has rededicated its efforts in lean manufacturing during the past few years by applying key tenets of the Toyota Production System (TPS). 

What’s the Connection?

A lot of attention is paid to the “business end” of CNC toolholders–the part that actually holds the tool.

Tooling and Workholding Systems

“We are developing solutions for power workholding such as hydraulic swing clamps and block clamps, because the real estate on a fixture is so valuable,” says Jason Betz, product specialist for Carr Lane Roemheld (St. Louis). “This pushes the use of smaller workholding components as much as possible because the more parts on the fixture the greater the productivity.”

Automation

Automation Stay informed with the latest insights, news, resources and products in Automation to improve your manufacturing career and operations. automation, automated manufacturing Latest

Controls

Controls Stay informed with the latest insights, news, resources and products in Controls to improve your manufacturing career and operations. controls, control manufacturing, controls and

Tooling & Workholding

Tooling & Workholding Stay informed with the latest insights, news, resources and products in Tooling & Workholding to improve your manufacturing career and operations. tooling and