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As in other industries, U.S. forming and fabricating companies are experiencing a critical shortage of skilled labor. In this SME Media podcast, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Robert Tessier, National Director of Advanced Fabrication Technologies for Airgas about the skills gap in the forming and fabricating industry; changes needed in the education system to fill the need for skilled labor; how automation factors into efforts to reduce the skills gap; and efforts at Airgas to develop workers for manufacturing operations, including a special program for military veterans.

Finishing operations have traditionally been manual, but automation and robotics are making major inroads in this key manufacturing process. In this podcast, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine talks with Normand Stoycheff, Business Development Manager for AV&R, and Giovanni Bevilacqua, Business Development Manager also with AV&R about emerging trends in automation/robotics; the main reasons allowing robotics to evolve from traditional pick-and-drop usage to more elaborate processes; how robots help the surface finishing process throughout the industry; and how surface finishing operations are developing the capability to inspect and repair.

When it comes to making something move, whether it be a robot arm, machine head, assembly line or more, you need to get the power from where it is generated to where the movement happens – enter gearboxes. Mike Quaas, President of DieQua, sits down with Chris Mahar, Associate Editor, to talk about the world of automation and how gearboxes are critical to its deployment. Gearboxes have been around for hundreds or years, but today’s engineers have more choices than ever in how to utilize their power.

SME interviewed at FABTECH Greg Morehouse. He is the Executive Vice President for operations, Acieta, a leading RIA certified and FANUC Authorized System Integrator. This podcast describes how Acieta defines custom automation and how one should approach the task of engaging an integrator like Acieta in procuring an automation system, whether your shop has three people or 300.

The decision to adopt robotic automation for welding cells is getting easier every day. There are any number of manufacturing considerations influencing that decision, including quality, productivity, and consistency of the weld. Today, however, the key driver is the lack of skilled welders available to fill the requirements of shops both large and small.

Real-time machine tool data collection isn’t just about helping manufacturers improve productivity and profitability, although that’s certainly a promised outcome.

“Metrology and its relationship to manufacturing is rapidly evolving,” Ken Woodbine, president, Wilcox Associates, a brand of Hexagon Metrology (North Kingstown, RI), recently observed. “We are seeing larger quantities and faster speeds of measurement data collection. The next challenge is what to do with all that data.”

To stay ahead in the game, manufacturers constantly seek an edge over the competition. With today’s CAD/CAM software, the builders of aircraft, automobiles and other complicated systems get the innovative programming tools needed to coax the most performance from complex, expensive machine tools.

To run factories at optimal efficiency, plant managers need to mine real-time shop-floor operational data as fast as possible, to quickly determine where and when any manufacturing process bottlenecks occur. With today’s shop-floor data management software and related hardware solutions, manufacturers can leverage more key production performance data than ever in order to fine-tune their manufacturing processes.

The latest statistical process control software offers manufacturers easy-to-use and effective real-time process quality control