Additive Grows and Has Growing Pains May 11, 2017 Additive manufacturing is both growing and coping with growing pains. Companies “have to find ways to streamline” polishing and other finishing processes of 3D printed parts, industry consultant Terry Wohlers said today during a speech at RAPID + TCT.
Aggressive Machining Requires New Approach to Toolholding May 9, 2017 Today, the productivity needed to be globally competitive requires ever increasing metal-removal rates during operations such as roughing and high-speed slotting. Process reliability is paramount, especially when working with difficult-to-machine materials.
Fast, Flexible Fixturing May 2, 2017 Secure, accurate workholding sets the stage for consistent machining productivity. Depending on the parts and processes involved, workholding can be as simple and temporary as a plain vise or clamp or as complex and permanent as a machined and fabricated fixture that is custom-designed to hold a unique part.
Coatings Expand Cutting Tool Capabilities, Reach New Markets May 2, 2017 When first introduced in the late 1970s, cutting tool coatings—especially titanium nitride (TiN)—were embraced by tool manufacturers for their ability to extend tool life. As workforce materials have expanded from conventional ferrous and nonferrous metals to exotic alloys, composites, ceramics, and others, coatings have likewise progressed and, thanks to new formulations and deposition methods, are extending cutting tool capabilities as well as tool life.
Getting a Grip on Rotating Round Tools May 2, 2017 Toolholding for rotating round tools—end mills, drills, and taps—continues to evolve with innovative designs aimed at guaranteeing precision, security, and repeatability. As a result, suppliers of toolholding technology have made supporting the precision, security, and repeatability of shrink-fit, mechanical, and hydraulic toolholding the highest priority.
Digital Tool Data Primed for Growth May 2, 2017 Digital tool management systems, and the digital tool libraries that support them, are changing the way cutting tools, toolholders and workholding are assembled into tooling setups and used to machine parts
The Future of the Metalworking Industry May 2, 2017 Manufacturing Engineering asked thought leaders at five companies for their views on challenges and trends facing the metalworking industry.
Spacecraft Valve Body 3D Printed in Titanium February 3, 2017 Larger titanium aircraft components are being manufactured faster with selective laser melting 3D printing technology from SLM Solutions NA Inc.
Advances in Titanium Machining—Do More on Less Floor February 6, 2017 The demand for titanium components by the aerospace industry began as a whisper about 15 years ago and steadily grew to a sustained, raucous shout over the last five and likely won’t quiet for several more.
New Graphene Synthesized for Industrial Uses February 7, 2017 Materials researcher Metalysis Ltd. (South Yorkshire, UK) recently announced that it has developed a new synthesized graphene material that holds potential for future industrial production. Metalysis, which is focused on commercializing its proprietary electrochemical metal-powder manufacturing technology, said its R&D successfully produced graphene using the company’s own process.
