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When Clamps Aren’t the Answer

Workholding techniques using a magnetic field, a vacuum, or an adhesive can be effective alternatives to clamps. When these techniques are used, more part area is available for the cutting tools, thin parts can be held, and initial setup can be fast and simple. Plus, there is a potential for smoother surfaces and a shorter overall production cycle.

Why Use Waterjet Deburring?

High-pressure water can simultaneously clean and deburr a workpiece, and hybrid systems can include mechanical deburring in the process.

Tooling and Workholding

Cutting tool developments are a key driving force in manufacturing productivity, accuracy, and quality. At Sandvik Coromant (Fairlawn, NJ) one of the main trends influencing cutting tool design is developing cutting tools for small-part manufacturing, particularly the medical industry, which is seeing a phenomenal growth of 10 – 20% annually.

Materials

Materials Stay informed with the latest insights, news, resources and products in Materials to improve your manufacturing career and operations. materials, materials manufacturing Latest

Going Beyond Chip Making: Saving Time

Every manufacturer aims for faster, better parts. While chip making time is often the focus when it comes to time savings, Chris Mahar, Associate Editor of Manufacturing Engineering, talks with Steven Baier, Vice President of Sales for Haimer USA, about time savings that go beyond cutting time.

Applications Expand for Versatile Thread Milling

Thread milling, a fundamental metalworking process to create threads, is often the operation of choice when working with difficult-to-machine materials, such as titanium, tool steels, stainless steels, hardened steels and other superalloys.

Machine Tool Orders Start 2018 With Mixed Results

Machine tool orders began 2018 with mixed results, dropping from December but posting a surge on a year-over-year basis, the Association for Manufacturing Technology (McLean, VA) said in a monthly report.

Sunnen Products Company acquires BTA Heller

Sunnen Products Company has acquired BTA Heller Incorporated, a US-based manufacturer of deep hole tooling and systems for primary hole generation. This move aims to expand Sunnen’s honing expertise to include tooling for initial hole creation and other complementary bore sizing and finishing processes.

EDM Burns Brighter Than Ever at IMTS 2018

Whether your shop produces plastic injection molds, does tool and die work, or wire-cuts precision features on medical and aerospace components, you’ll want to check out the latest and greatest in EDM technology at IMTS 2018. More than two dozen exhibitors will be there, demonstrating larger, faster machine tools along with innovative ways to make them more productive.

Tough Slotting Solution Was Just the Beginning of Savings for Replaceable Tip Cutting Tool

At Flexco Inc. (Downers Grove, IL), finding a solution to speed up slot-milling with Chip-Surfer replaceable tip solid-carbide cutting tool from Ingersoll Cutting Tools (Rockford, IL) has led to benefits in a host of other operations as well. Flexco, a manufacturer of belt conveyor components, estimates that retooling with Chip-Surfer replaceable solid-carbide tip cutting tools has saved about $200,000 a year overall on slotting operations and the company expects to save as much again on mill-turn operations.