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M. Eugene Merchant began his career in 1936 at the Cincinnati Milling Machine Co. (later Cincinnati Milacron), where he went to work analyzing the nature of friction between the cutting tool and the chip. The young engineer eventually developed a mathematical model of the metalcutting process that is still taught and used today.

Keeping products clean is becoming a more significant part of manufacturing as standards for cleanliness, deburring, and finish grow more stringent.

One of the most cost-effective ways to obtain the benefits of automation is by adding a bar feeder to a CNC lathe or other bar machine. Costing anywhere from about $10,000 to $40,000 depending on configuration, the devices can add hours of untended operating time for part volumes of a few hundred to tens of thousands.

Unlike other forms of automation and what we now think of as ‘traditional’ robots, cobots are much safer for humans to interact with them. They can work side by side with humans. But this leads to new ways of thinking about automation. And there are misconceptions that persist around cobots.

Jeff Huerta, Senior VP for Sales at Vecna Robotics, speaks on how successful companies are advancing their operations with fully autonomous material handling equipment, and how some facilities are achieving very quick ROI. He also describes the differences between an AMR and an AGV, and addresses the topic of safety. Lastly, he prescribes ways to get started with this equipment, including what upfront costs companies should be prepared for.

Today’s machine tools create an enormous amount of data. One way of using this information is to implement automated feedback processes that improve machining operations. In this episode, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Scott Mahrle, director of business development for Q-DAS and Hexagon Integrated Solutions, and Frank Krazer, system engineer for Hexagon Manufacturing Intelligence, about what automated machine tool feedback is and how it impacts the manufacturing process; how automated machine tool feedback can increase the efficiency of both people and equipment; how it can produce costs savings; and how manufacturers can build workers’ confidence in this process.

Listen to this Smart Manufacturing magazine cover story: Twenty women making their mark in robotics & automation

In this podcast, Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine discusses with Robert Ravensbergen Marketing Director-Omnirobotics how today’s automation technology can make your manufacturing operation autonomous and its benefits to companies with a high mix of products.

Vecna Robotics’ David Clear and SVT Robotics’ TJ Fanning go into reasons manufacturers might want to consider automation and AI. They also look at how to test assumptions and scale with so many variables changing moment by moment. The adage “change is the only constant” has never been more apropos. So, it’s a great time to hear what separates a complex system from a complex adaptive system.

As automation technology becomes more effective, cost effective, and easier to implement, job shops are automating more and more of their processes. In this episode, Alan Rooks, editor in chief of Manufacturing Engineering magazine, talks with Michael Gaunce, group manager, stationary workholding for Schunk Inc., about what a small to medium size job shop should consider when starting and exploration into automation; the particular machines or jobs that are easier to automate over others; why high part quantities are not needed in order to automate a job; what types of skills a shop should look for in employees working with automation; and how to define categories for the different styles of automation used in machine tool tending.