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Originally marketed for their proficiency in heavy metal removal applications while delivering longer tool life and multi-point efficiency, turning inserts have grown more sophisticated in response to advances in materials, machines, methods, and even social factors.

Solid-carbide round tools have seemingly been around forever; before them, high-speed steel (HSS) tools ruled the roost, and after them a growing selection of alternative processes like indexables, EDM, waterjet and now additive manufacturing emerged as competition.

To grow in today’s manufacturing world, shops need to consolidate operations, automate, increase efficiency, capture and analyze data and more, in order to fully leverage opportunities in thriving industries, such as aerospace.

Hockley Pattern & Tool, Halesowen, England, is an example of a company dedicated to the art and science of making perfect tooling.

Teenaged Jamie Yelle daydreamed as he pushed a broom across the floor of his father’s machine shop. As he cleared a path through aluminum chips, filings, and scraps of metal around the machinery, he imagined what the company would look like if he were at the helm.

Key steps are virtual twins and real relationships.

A conversation with Faith Oehlerking, R&D engineer for additive Manufacturing at H.C. Starck Solutions.

Justin Ryan of Rady Children’s Hospital, Cambre Kelly of Restor3d and Sean McEligot of the Mayo Clinic discuss the use of additive manufacturing for end-use-device development.

For Rapid WaterJet Design, Emuge cutters made the difference between hours of profiling on a conical part with a ball-nose cutter vs. far more efficient Circle Segment machining.

Sandvik Coromant’s Package Selector Application analyzes a 3D CAD model of a product and recommends the smallest packaging possible using an AI algorithm that calculates the product’s rotation.